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U Shape Metal Beam Automotive Roll Forming Machine With Precision Bending And Hydraulic Cutting

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U Shape Metal Beam Automotive Roll Forming Machine With Precision Bending And Hydraulic Cutting

Brand Name : METALIGN

Model Number : TKB

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Customizable U-Shape Steel Beam Roll Forming Line with Integrated Precision Bending System

Profile : U-Shaped Steel Beams for Automobile Assembly

Key words : Roll Forming Line/Precision Bending/U-Shape Beam Manufacturing/Automotive Steel Frame

Application : Automotive Structural Components / Vehicle Frame Manufacturing / Metal Beam for Car Body

Material type : Galvanized steel

Material thickness : 1.2-2mm

Main motor power : 5.5Kw

Forming stations : 24

Driving system : Chain

Frame structure : Cast iron

Production speed : 15m/min

Machine condition : Brand new

Shaft diameter : 70mm

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This roll forming line is designed for automotive industry suppliers, producing U-shaped metal beams and frames. It offers high precision, efficiency, and customization options for the manufacturing of essential vehicle structural components. Its features ensure stable performance, making it ideal for automotive manufacturers seeking reliable and efficient production.

2. Profile Description

  • The U-shape metal beam is made from high-quality steel with a thickness range of 1.5-3mm. It features a U-shape with precise bending, commonly used in automotive frame manufacturing. The beam provides high strength and durability, ensuring safety and structural integrity in automotive applications.

3. Production Process

  • 3T Manual Decoiler → Guide → Power Roller → Leveling Machine → Roll Former → Bending Device → Hydraulic Cutter
  • The production process starts with the manual decoiler feeding steel coils into the line. The guide system positions the steel correctly before passing through a leveling machine integrated with the roll former. The steel is shaped into U-type beams, with precise bending and cutting performed to ensure accuracy and efficiency.

4. Technical Parameters

Machine Analysis
Manual Decoiler Unrolls steel coils manually, cost-effective for smaller batches; simple operation, easy maintenance.
Guide System Ensures precise positioning of steel coil before feeding into the forming machine; manual adjustment for flexibility.
Power Roller Drives steel coil into the forming machine, ensuring consistent and smooth movement.
Leveling Machine Flattens the steel coil, eliminating waviness; integrated with roll former for space-saving and cost reduction.
Roll Former Forms U-shaped beams with high precision using 12 stations; archway chain structure enhances durability and stability.
Bending Device Bends U-shaped beams precisely with a 5-roll configuration, allowing for high-quality arc formation.
Hydraulic Cutter Provides precise and efficient diagonal cutting, ensuring uniform beam length for all produced units.

5. Key Focus

  • Precision Bending and Cutting: This line features precise bending with a 5-roll bending device and efficient hydraulic cutting, ensuring uniformity in U-shaped beam production.

  • Durability for Automotive Applications: The line is optimized for manufacturing strong and durable U-type beams, critical for vehicle frame structures.

  • Customizable Production: The system allows customization in terms of size and specifications to meet specific automotive industry needs, offering flexible production schedules.

6. Production Line Components

Machine Quantity
Manual Decoiler 1 set
Guide System 1 set
Power Roller 1 set
Leveling Machine 1 set
Roll Former 1 set
Bending Device 1 set
Hydraulic Cutter 1 set
PLC Cabinet 1 set
Hydraulic Station 1 set
Out Table 2 sets

7. Customization Options

  • This roll forming line can be customized to produce U-shaped beams with varying sizes and bending angles to meet specific automotive frame design requirements. The bending device can be adjusted to create different curvature radii, ensuring that the beams meet the exact specifications needed for various vehicle models. Customization is available for thickness, length, and bending angle.

Product Tags:

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U Shape Metal Beam Automotive Roll Forming Machine With Precision Bending And Hydraulic Cutting Images

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